Anyone
that runs the excellent machines will be winner
in the vehement competition with the successive
updated technology. It is such a good example to
manage 2D3B-XP2 multi-station
heading machine to manufacture flowering hobnails.
The shoes sold on market are one of daily necessities.
With 1,3 billion population, China is a great country
for the largest amount of products to manufacture
and export. Various shoes are the most common ones
that people like to wear and also the quantity and
change frequency of woman shoes exceed men's. However,
people rarely know that flowering hobnails connecting
the bottom of high-heel shoe belong to fasteners.
Requiring high technology and quality, this kind
of hobnails is in large demand.
There are two modes of manufacture in current technologies:
one is using ordinary double heading machine to
produce blank firstly. And flowering forming process
is made on punch machine, however, it is inefficient
with complicated procedure and the disability of
automatization, meanwhile requiring more machines
and workers. In addition lacking of stations for
the heading machine, the dies will bear larger counterforce
and result in large abrasion of dies and so that
the production cost is very high. At that time,
the price of this kind of hobnail was fairly high,
manufacturers could benefit a lot. When multi-station
heading machine is produced, this technology can't
exist any more and tends to fall into disuse. Besides,
with the improvement of technology and more vehemence
of competition, some manufacturers introduce special
multi-station machine (such as 2 die 4 blow machine)
to produce, automatize forming production of this
kind of hobnails, enhance the production efficiency
largely, save the investment to punch and increase
the competitive power of products comparatively.
But still some equipment needs large investment
(just one machine needs more than RMB0.2 million)
and high operation level, die expenses and wage
of workers are high. Are there better machine and
technology to produce this kind of hobnails? People
are seeking and searching.
Not very long ago, we found an enterprise using
the patented 2D3B- XP2
cold heading machine of Shixi Enterprise (international)
Organization to produce this kind of hobnail. They
happily told us that the patent worked well. The
machine adopts non-clamp feeding technology and
takes out the complex gears and cam operation clamp
system. Although punch is less than those of 2 die
4 blow machine, it still has the capability of 2
die 4 blow machine, no other than easier structure
of machine but stronger function. The requirement
of adjusting and testing as well as operation level
is lower, production speed is higher, die expense
is decreased and efficiency is higher. Furthermore,
price of the machine is much lower than that of
import, its products have more powerful competitive
capacity, as a result the machine brings more profits
to hobnail manufacturers.
The followings are cold heading processes of hobnail
and figures
1.
The cutter cuts off the wire rod and brings it into
the 1st die, see figure 1 for the form.
2. The first punch obtrudes a hole to one bottom
of blank and make the other bottom shrink, see figure
2.
3. The second punch brings the blank with hole from
1st die to 2nd die, strikes out the form of figure
4. The third punch makes the hole broken as flowering
form, see figure 4.